Amerway, Inc.
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ELECTRONIC SOLDER PASTE

GENERAL PRINTING GUIDELINES

 

I.  SQUEEGEE DOWN FORCE PRINTING

 

Metal Blade recommendation

·          On-contact, squeegee down force pressure 10-20

·          Off-contact, squeegee down force pressure 10-25

·          Should be sufficient to wipe stencil clean

 

Metal blade excess down force may cause

·          Abnormal stencil wear

·          Solder paste scooping

·          Solder paste squeezing out on back side of stencil - solder balls may develop as a result

 

Non-metal squeegee blade recommendation

 

Depending upon blade edge angles, blade hardness and blade material type, it may have some effect on general recommendation.

 

·          On-contact, squeegee down force pressure 10-15

·          Off-contact, squeegee down force pressure 10-25

·          Should be sufficient to wipe stencil clean

 

Non-metal blade excess down force may cause:

·          Abnormal stencil wear

·          Solder paste scooping

·          Solder paste squeezing out on back side of stencil - solder balls may develop as a result

 

 

II.  ON-CONTACT OR OFF-CONTACT PRINTING:

 

On-contact                              More smudge (vacuum hold-down)

 

Off-contact                             Large stencil or screens may need more snap-off

                                                General snap-off range: 1 mil. - 25 mils.

                                                Facilitates paste release from stencil or screen

 

 

III.  SQUEEGEE HEAD SPEED

 

                Fine pitch:                                12 mils. - 20 mils.                    0.5 - 1.5 inch/second

                Standard pitch:                        20 mils. - 50 mils.     1.5 - 4.5 inch/second

 

·          Paste viscosity will have some affect on printer head squeegee speed.

·          Slower speeds will generally yield more consistent print height.

·          As stencil thickness increases squeegee head speed should decrease.

 

 

IV.  STENCIL MATERIAL

 

·          Stainless steel, brass or nickel plated

 

 

V.   STENCIL GAUGE PARAMETERS

·          8 -10mil.                                           50 mils. - 25 mils. pitch

·          6 - 8 mils.                                         35 mils. - 20 mils. pitch

·          3 - 5 mils.                                         25 mils. - 12 mils. pitch

 

 

VI.  FACTORS THAT AFFECT STENCIL OR SCREEN PRINTING OPERATION

 

·         paste viscosity

·         squeegee speed

·         snap-off distance

·         paste temperature

·         size of mesh opening

·         stencil tension

·         distance from squeegee edge to stencil frame

 

Before start paste temperature should be room temperature. Paste should be stirred before set-up or used on the printer before making final setting.

 
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