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GENERAL PRINTING GUIDELINES
I. SQUEEGEE DOWN FORCE PRINTING
Metal Blade recommendation· On-contact, squeegee down force pressure 10-20 · Off-contact, squeegee down force pressure 10-25 · Should be sufficient to wipe stencil clean
Metal blade excess down force may cause· Abnormal stencil wear · Solder paste scooping · Solder paste squeezing out on back side of stencil - solder balls may develop as a result
Non-metal squeegee blade recommendation
Depending upon blade edge angles, blade hardness and blade material type, it may have some effect on general recommendation.
· On-contact, squeegee down force pressure 10-15 · Off-contact, squeegee down force pressure 10-25 · Should be sufficient to wipe stencil clean
Non-metal blade excess down force may cause: · Abnormal stencil wear · Solder paste scooping · Solder paste squeezing out on back side of stencil - solder balls may develop as a result
II. ON-CONTACT OR OFF-CONTACT PRINTING:
On-contact More smudge (vacuum hold-down)
Off-contact Large stencil or screens may need more snap-off General snap-off range: 1 mil. - 25 mils. Facilitates paste release from stencil or screen
III. SQUEEGEE HEAD SPEED
Fine pitch: 12 mils. - 20 mils. 0.5 - 1.5 inch/second Standard pitch: 20 mils. - 50 mils. 1.5 - 4.5 inch/second
· Paste viscosity will have some affect on printer head squeegee speed. · Slower speeds will generally yield more consistent print height. · As stencil thickness increases squeegee head speed should decrease.
IV. STENCIL MATERIAL
· Stainless steel, brass or nickel plated
V. STENCIL GAUGE PARAMETERS· 8 -10mil. 50 mils. - 25 mils. pitch · 6 - 8 mils. 35 mils. - 20 mils. pitch · 3 - 5 mils. 25 mils. - 12 mils. pitch
VI. FACTORS THAT AFFECT STENCIL OR SCREEN PRINTING OPERATION
· paste viscosity · squeegee speed · snap-off distance · paste temperature · size of mesh opening · stencil tension · distance from squeegee edge to stencil frame
Before start paste temperature should be room temperature. Paste should be stirred before set-up or used on the printer before making final setting.
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